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Heavy-Duty Carbon Steel Poles for Extreme Loads & Smart Traffic

Designed to securely support heavy-duty AI edge servers, PTZ surveillance arrays, and high-precision radar equipment, our poles maintain exceptional flexural rigidity and structural stability under extreme wind loads up to 120 km/h.

Heavy-Duty Carbon Steel Poles for Extreme Loads & Smart Traffic

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Core Value Proposition

Built to deliver absolute engineering certainty in the world’s most demanding operating conditions. Designed to securely support heavy-duty AI edge servers, PTZ surveillance arrays, and high-precision radar equipment, our poles maintain exceptional flexural rigidity and structural stability under extreme wind loads up to 120 km/h. Protected by a dual-layer defense system combining hot-dip galvanizing and electrostatic powder coating, these poles deliver superior corrosion resistance in harsh outdoor environments. The zinc layer provides active cathodic protection, while the powder coating acts as a robust physical barrier against moisture and pollutants, ensuring the long-term, fail-safe operation of critical municipal and intelligent transportation assets.

Main Parameters


Design Criteria
Basic Wind Speed49 m/s (3-sec gust, ≈177 km/h) @10 m height, Exposure Category C
Wind Load StandardASCE 7-16
Seismic DesignPGA 0.05 g–0.20 g 
Seismic Standard ASCE 7-16
Product Specifications
Height Range8 m – 20 m
Material Options

Q235B (Eqv. ASTM A36 / EN S235JR)

Q355B (Eqv. ASTM A572 Gr.50 / EN S355JR)

Corrosion Protection
Hot-Dip Galvanizing(HDG)≥ 85 μm
Powder Coating≥ 80 μm


Compliance Guaranteed

Our poles meet strict international quality and safety standards.

This supports smooth customs clearance and local project approval in your region.

Key Advantages


1. Heavy-Duty Load Capacity: 100 kg + Payload & 120 km/h Wind Resilience

  • High-Strength Structural Steel:

  • High-Strength Steel: Q355B (Eqv. ASTM A572 Gr.50/EN S355JR).

  • Yield Strength: > 355 MPa.

  • Superior Rigidity:

  • Stable Mounting for AI Servers & Radar Systems.

  • Calculated service‑level deflection ≤ H/200 under design wind‑load conditions

  • Vibration-Free Performance.

2. Structural Integrity: International Standards & 100% Quality Verification

  • Precision Fabrication

  • Flange Thickness: 20 - 40 mm.

  • Flange flatness ≤ 1.5 mm.

  • Perpendicularity ≤ 0.5°.

  • Shaft straightness tolerance ≤ H/750.

  • Rigorous Quality Control

  • Critical structural welds feature a minimum penetration depth of 2 mm.

  • 100% Ultrasonic Testing (UT) for defect-free reliability.

3. Dual-Layer Defense: Hot-Dip Galvanized & Powder-Coated Steel Poles

  • HDG: Zinc coating thickness ≥ 85 μm (fully compliant with ISO 1461:2022).

  • Salt Spray Test (ASTM B117): ≥ 1,000 h NSS.

Universal Camera Compatibility


1. Device Compatibility开孔-500400比例原图-tuya-4.png

Cameras: Bullet, PTZ, Dome (Standard Interface), Laser PTZ.

Sensors: Environmental, Traffic & Methane Gas Detection.

Enclosures: Universal Security Power Supplies & Battery Enclosures.

2. Fully Equipped & Pre-assembled

Factory Pre-drilled: Routing holes, mounting brackets & enclosure cutouts.

Fasteners Included: 304 SS screws & high-strength carbon bolts.

Zero On-site Fabrication: Saves installation time & labor costs.

3. Custom Integration (OEM/ODM)

Brand Compatibility: Hikvision, Dahua, Uniview, Axis, Bosch, etc.

Customization: Tailored hole drilling based on CAD drawings or physical samples for an exact fit.

Selection Guide

⚠  Critical Selection Reminder:

If your project is located on highways, intersections, or coastal wind zones, and requires mounting heavy-duty equipment such as PTZ cameras or radars, you must select heavy-duty compliant poles with:

• Flange Flatness ≤ 1.5 mm

• Weld Penetration Depth ≥ 2 mm

• Hot-Dip Galvanizing(HDG) Thickness ≥ 85 μm

Standard poles (Flange Flatness ≤ 3 mm, Penetration ≥ 1.5 mm, Galvanizing ≥ 65 μm) cannot meet the acceptance requirements for such scenarios or guarantee a 20-year design life. Using them poses a severe toppling risk and leads to exorbitant long-term maintenance costs.

Engineering Support & Documentation 

We provide custom wind-load calculation reports, 2D CAD drawings, installation manuals, and tender technical documents to support your global project approvals and customs clearance.

For general-purpose technical handbooks and safety guidelines, please visit our Download Center→

Delivery Commitment


1. Full Traceability & Certified Quality1787209274620767.jpg

Complete MTCs and size inspection reports for every batch.

Support third-party inspections (SGS/TÜV/Intertek) upon request.

2. Project-Specific Documentation

Custom manuals & data sheets aligned with local standards (EN/ASTM/AASHTO).

Multi-language versions supported.

Available in both Digital & hard copy for on-site use.

3. Export-Grade Protection & Efficiency

Save up to 15% on freight with optimized lashing and packing.

Export-grade, moisture-proof & shock-resistant packaging for safe ocean transit.

4. Reliable Lead Time Management

95% On-Time Delivery Rate with real-time production tracking.

A dedicated Project Manager provides weekly progress updates until shipment.

Installation Reminders


• Fastener Compatibility: Fasteners must match the pole material. Direct contact between dissimilar metals is strictly prohibited to prevent galvanic corrosion.

• Drainage & Sealing: Keep the base drainage holes clear and ensure the access door is tightly sealed. The flange must never be buried in the soil.

• Coating Integrity: The powder coating must be free of impact damage. Any damaged areas must be promptly repaired using the provided touch-up paint.

• Grounding System: Ensure correct connection and equipotential bonding. The measured grounding resistance must comply with local electrical codes.

• Foundation Requirements: The foundation and anchor bolts must meet local wind-load ratings. The pole should be erected only after the concrete has fully cured.

FAQ

Q1: Can the poles be disassembled? How does this help save expensive ocean freight?

A: Yes. We typically use a segmented flange-splicing design, allowing the poles to be disassembled and packed on pallets. This design maximizes container space utilization, significantly reducing your cross-border logistics costs compared to one-piece poles.

Q2: Does the pole top sway significantly in high winds? Will it affect PTZ camera footage?

A: No. Our structural stiffness design strictly limits top‑end deflection under maximum wind load to 1/500 of the pole's height. This ensures the pole remains stable under strong‑wind conditions, effectively avoiding PTZ‑camera vibration or radar measurement deviation.

Q3: Is internal cable routing convenient? How is the access door protected against water and theft?

A: Highly convenient. The interior comes standard with J-hooks and cable management brackets to prevent long-term wear from the cable's own weight. The access door features an IP65-rated sealed structure and specialized anti-theft screws, effectively blocking rain, salt spray, and unauthorized access.

Q4: Can you provide embedded anchor bolts and civil engineering positioning templates?

A: Yes. We can supply high‑strength hot‑dip galvanized embedded anchor bolts, complete with a 1:1 anchor bolt positioning template. This ensures precise pole alignment during installation after the concrete foundation is poured.

Q5: What documentation can you provide to help us pass local supervisor blueprint approvals?

A: We provide a comprehensive, compliant submission package, including: English installation manuals, DWG/PDF construction drawings, BIM models, and officially stamped structural calculation reports, assisting you in quickly completing project approval and acceptance.

Q6: How is lightning protection and grounding implemented?

A: A lightning rod mounting position is pre-installed at the top, and a grounding bolt is pre-set at the base for on-site connection to the grounding grid. This provides reliable lightning protection for precision equipment such as cameras and radars.

Q7: What happens if I encounter on-site installation issues or quality anomalies?

A: We provide comprehensive remote technical support, including video guidance. The main steel structure (tubes, flanges, and welds) carries a 15-year warranty. Please note that anti-corrosion coatings (hot-dip galvanizing and powder coating) will undergo normal aging from outdoor exposure and require regular maintenance; they are not covered under the structural warranty. For any inherent product-body quality defects caused by factors not attributable to human negligence, we will provide replacement parts or corresponding solutions, subject to the terms of the signed contract.

⚠Important Notice

Specifications are typical values for reference only under standard conditions — not a guarantee. Final performance shall be determined by project design calculations and factory test reports. Consult a local engineer before specifying.

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